• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
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    • 专利摘要:
    An antenna assembly includes a tool mandrel having a tool axis, and a coil including a plurality of coils wrapped around the tool mandrel at a rolling angle offset from the tool axis. the tool. A soft magnetic tape is interposed radially between the spool and the tool mandrel and extends around a circumference of the tool mandrel at a strip angle parallel to the winding angle. The soft magnetic tape includes a plurality of stacked inserts extending perpendicular to the coil around the circumference of the tool mandrel and each stacked insert includes a plurality of rods positioned end to end.
    公开号:FR3061806A1
    申请号:FR1761682
    申请日:2017-12-05
    公开日:2018-07-13
    发明作者:Michael Bittar；Jin Ma；Hsu-Hsiang Wu
    申请人:Halliburton Energy Services Inc；
    IPC主号:
    专利说明:

    Agent (s):
    Holder (s):
    INC ..
    HALLIBURTON ENERGY SERVICES,
    GEVERS & ORES Public limited company.
    © DESIGNS OF SOFT STACKED MAGNETIC INSERTS AND SLOTTED SHIELDING FOR INCLINED COIL ANTENNAS.
    FR 3,061,806 - A1 (57) The present invention relates to an antenna assembly comprising a tool mandrel having a tool axis, and a coil comprising a plurality of windings wound around the tool mandrel at an angle of winding offset from the tool axis. A soft magnetic strip is interposed radially between the coil and the tool chuck and extends around a circumference of the tool chuck at a tape angle parallel to the winding angle. The soft magnetic strip includes a plurality of stacked inserts extending perpendicular to the spool around the circumference of the tool mandrel, and each stacked insert includes a plurality of rods positioned end to end.

    STACKED SOFT MAGNETIC INSERTS AND SLOT SHIELDING DESIGNS FOR INCLINED COIL ANTENNAS
    BACKGROUND OF THE INVENTION During drilling operations for the extraction of hydrocarbons, various recording and transmission techniques are used to supply or record in real time data coming from the vicinity of a drilling bit. Measurements of surrounding underground formations can be performed throughout drilling operations using downhole measurement and logging tools, such as in-drilling measurement (MWD) and / or in-process logging tools (LWD), which help characterize formations and make operational decisions. These downhole logging tools obtain measurements used to determine the electrical resistivity (or its inverse, conductivity) of the surrounding underground formations that are penetrated, the electrical resistivity indicating various geological characteristics of the formations. These resistivity measurements can be taken using one or more antennas coupled or otherwise associated with downhole logging tools. Such data can also be obtained outside of drilling operations, such as during a logging operation with a wired line.
    The antennas for logging tools are often formed by positioning coil windings around an axial section of the wellbore logging tool, such as a drill collar. Soft magnetic material is sometimes positioned below the coil bearings to increase the efficiency and / or sensitivity of the antennas of the logging tools. The soft magnetic material facilitates a greater magnetic permeability path (i.e., a flux line) for the magnetic field generated by the coil windings, and helps protect the coil windings from adjacent weeds and associated losses (for example, eddy currents generated in drill sticks).
    BRIEF DESCRIPTION OF THE FIGURES The following figures are included to illustrate certain aspects of this disclosure, and should not be considered as exclusive embodiments. The object disclosed admits considerable modifications, transformations, combinations, and equivalents of form and function, without departing from the scope of this disclosure.
    Figure 1 is a diagram of an example of a drilling system which can use the principles of this disclosure.
    Figure 2 is a diagram of an example of a cable line system which can use the principles of this disclosure.
    Figure 3A is a partial isometric view of an example of a wellbore logging tool.
    Figure 3B is a schematic side view of the magnetic flux from the wellbore logging tool of Figure 3A.
    Figure 4 shows a side view of an example of an antenna assembly.
    FIG. 5A represents a side view of another exemplary embodiment of the antenna assembly of FIG. 4.
    Figure 5B is an isometric view of the soft magnetic strip of Figure 5A.
    Figures 6A and 6B are isometric and side views, respectively, of another exemplary embodiment of the antenna assembly of Figure 4.
    Figure 7A is a side view of an example antenna assembly which incorporates one or more principles of this disclosure.
    Figure 7B is a side view of the antenna assembly of Figure 7A without the coil.
    Figure 8A is an isometric view of an example of a bobbin.
    FIG. 8B represents an isometric view of another embodiment of the bobbin of FIG. 8 A.
    Figure 9 is a side view of an antenna assembly which includes an example of antenna shielding.
    Figure 10 is a side view of the antenna assembly of Figure 9 which includes an embodiment of the antenna shield incorporating one or more principles of this disclosure.
    Figures 11 to 13 show test results obtained by varying the shielding parameters on an antenna assembly.
    Figure 14 is a table showing the results of a comparative test obtained from three variations in antenna shielding designs.
    Figure 15 is a table showing the results of a comparative test obtained from two variations in antenna shielding designs, together with the variation in the design of an underlying soft magnetic strip.
    Figure 16 is a table showing the results of a comparative test obtained from design variations of an antenna assembly having stacked inserts aligned and misaligned with the slots in an antenna shield.
    Figure 17 is a table showing the results of a comparative test obtained from design variations of an antenna assembly having a soft magnetic stripe comprising inserts stacked with varying numbers of rods.
    DETAILED DESCRIPTION This disclosure relates generally to wellbore logging tools used in the oil and gas industry and, more particularly, to the design of tilted coil antennas using inserts soft magnetic stacked and innovative antenna shields that improve the gain, sensitivity and efficiency of tilted coil antennas.
    Embodiments of this disclosure describe improvements to the design of antenna assemblies used in resistivity logging tools for monitoring surrounding underground formations adjacent to a drilled wellbore. Some of the antenna assemblies described in this document include angled coil antennas which include a soft magnetic strip to increase the inductance of the angled coil antenna. In such assemblies, the soft magnetic strip includes a plurality of stacked inserts extending perpendicular to the tilted coil antenna and each stacked insert includes a plurality of rods positioned end to end. The rods included in each stacked insert are simple in design and commercially available and therefore help to reduce assembly and maintenance costs of antenna assemblies compared to antenna assemblies having soft magnetic strips with inserts having complex geometries that are difficult and expensive to manufacture.
    Other antenna assemblies described in this document include a tilted coil antenna and an antenna shield positioned radially outward from the tilted coil antenna. The antenna shield defines a plurality of slots extending perpendicular to the windings of the tilted coil antenna and the plurality of slots is provided in two or more different lengths. The different lengths for the slots not only support the operation of the antenna assemblies by minimizing the attenuation of the electromagnetic fields and by preserving the dipolar orientation of the antenna with inclined coil, but also preserve the integrity and the mechanical resistance, which protects the tilted coil antenna.
    Figure 1 is a diagram of an example of a drilling system 100 which can use the principles of this disclosure, according to one or more embodiments. As illustrated, the drilling system 100 may include a drilling platform 102 positioned on the surface and a wellbore 104 which extends from the drilling platform 102 into one or more underground formations 106. In d Other embodiments, such as in a drilling operation at sea, a volume of water can separate the drilling platform 102 and the wellbore 104.
    The drilling system 100 may include a derrick 108 supported by the drilling platform 102 and having a movable block 110 used to raise and lower a drilling train 112. A drive rod 114 can support the train drill 112 when lowered through the rotary table 116. A drill bit 118 can be coupled to the drill string 112 and driven by a downhole motor and / or by the rotation of the drill string 112 by the rotation table 116. When the drill bit 118 rotates, it creates a borehole 104 which penetrates the underground formations 106. A pump 120 can circulate a drilling fluid through a supply line 122 and the rod. drive 114, down the well through the interior of the drill string 112, through holes in the drill bit 118, to the surface through the annular space defined around the drill string 112, and in a retention pit 124. The drilling fluid cools the drill bit 118 during the operation and transports the cuttings from the wellbore 104 into the retention pit 124.
    The drilling system 100 may further comprise a downhole module (BHA) coupled to the drilling train 112 near the drill bit 118. The BHA may include various downhole measurement tools such as, but not limited to, during drilling (MWD) and during drilling (LWD) logging tools, which can be designed to take measurements of drilling conditions at the bottom of a well. The MWD and LWD tools may include at least one resistivity logging tool 126, which may include one or more antennas capable of receiving and / or transmitting one or more electromagnetic (EM) signals that are axially separated along the length of the resistivity logging tool 126. As described below, the resistivity logging tool 126 may further include a plurality of stacked soft magnetic inserts used to enhance and / or shield the EM signals and thereby increase the azimuthal sensitivity of the resistivity logging tool 126.
    As the drill bit 118 extends the borehole 104 through the formations 106, the resistivity logging tool 126 can continuously or intermittently collect azimuth-sensitive measurements relating to the resistivity of the formations 106, that is to say the fact of knowing to what extent the formations 106 oppose a passage of electric current. The resistivity logging tool 126 and other sensors of the MWD and LWD tools can be coupled in communication with a telemetry module 128 used to transfer the measurements and signals from the BHA to a surface receiver (not shown) and / or to receive commands from the surface receiver. The telemetry module 128 can include any known means of downhole communication such as, but not limited to, a mud pulse transmission system, an acoustic telemetry system, a communication system by cable, wireless communication system, or any combination thereof. In some embodiments, some or all of the measurements taken by the resistivity logging tool 126 can also be stored inside the resistivity logging tool 126 or the telemetry module 128 for later retrieval. the surface during the retraction of the drill string 112.
    At various times during the drilling process, the drill string 112 can be removed from the well bore 104, as shown in Figure 2, to perform measurement / logging operations. More particularly, FIG. 2 is a diagram of an example of cable line system 200 which can use the principles of the present disclosure, according to one or more embodiments. Similar numbers used in Figures 1 and 2 denote identical elements or components and, therefore, may not be described again in detail. As illustrated, the wired line system 200 may include a wired line instrument probe 202 which may be suspended in the wellbore 104 by a cable 204. The probe 202 may include the resistivity logging tool 126 described herein above, which can be coupled in communication with the cable 204. The cable 204 may include conductors intended to convey energy to the probe 202 and also to facilitate communication between the surface and the probe 202. A logging installation 206, illustrated in FIG. 2 in the form of a truck, can collect the measurements coming from the resistivity logging tool 126, and can include data acquisition and calculation systems 208 for controlling, processing, storing and / or view the measurements collected by the resistivity logging tool 126. The data acquisition and calculation systems 208 can be coupled in communication to the resistivity logging tool 126 using the cable 204.
    Figure 3A is a partial isometric view of an example of a wellbore logging tool 300, according to one or more embodiments. The logging tool 300 can be the same as or similar to the resistivity logging tool 126 of Figures 1 and 2 and, therefore, can be used in drilling or cable line systems 100, 200 presented in this document. . The wellbore logging tool 300 is shown with an antenna assembly 302 which can be positioned around a tool mandrel 304, such as a drill collar or the like. The antenna assembly 302 can include a coil 306 and a coil 308 wound around the coil 306 and extending axially due to the winding along at least part of an external surface of the coil 306.
    The bobbin 306 may structurally comprise a high temperature plastic, a thermoplastic, a polymer (for example, a polyimide), a ceramic, or an epoxy material, but as a variant could be made of a variety of other materials not electrically insulating / non-conductive magnets. Bobbin 306 can be manufactured, for example, by additive manufacturing (i.e., 3D printing), by molding, by injection molding, by machining or by any other known manufacturing process.
    The coil 308 can include any number of consecutive "turns" (that is, the windings of the coil 308) around the coil 306, but generally it will include at least a plurality (c ' i.e., two or more) consecutive full turns, each full turn extending 360 ° around the spool 306. In some embodiments, a passage for receiving the spool 308 can be formed along the surface outer of the bobbin 306. For example, one or more antlers or one or more channels can be defined in the outer surface of the bobbin 306 in order to receive and seat the bobbin 308. In other embodiments, however, the surface external of the bobbin 306 can be smooth or regular. The coil 308 can be concentric or eccentric relative to the axis of the tool 310 of the tool chuck 304.
    As illustrated, the turns or windings of the coil 308 extend around the coil 306 at a winding angle 312 offset from the axis of the tool 310. Consequently, the antenna assembly 302 can be characterized or otherwise designated by "tilted coil" or "directional" antenna. In the illustrated embodiment, the winding angle 312 is 45 °, for example, and could alternatively be any angle offset from the axis of the tool 310, without s deviate from the scope of the disclosure.
    Figure 3B is a schematic side view of a wellbore logging tool 300 of Figure 3A. When a current is passed through the coil 308 of the antenna assembly 302, a dipole magnetic field 314 can be generated which extends radially outward from the antenna assembly 302, orthogonal to the winding direction . Consequently, the antenna assembly 302 may have a magnetic field angle 316 relative to the tool mandrel 304 and, since the winding angle 312 (Figure 3A) is 45 °, the angle of the resulting magnetic field 316 is also offset by 45 ° relative to the tool axis 310. As will be understood, however, the angle of the magnetic field 316 can be modified by adjusting or manipulating the winding angle 312.
    FIG. 4 represents a side view of an example of antenna assembly 402. The antenna assembly 402 can be similar to a certain extent to the antenna assembly 302 of FIGS. 3A and 3B and, consequently, can be better understood by referring to it, where identical numbers represent identical elements not described again. As illustrated, the antenna assembly 402 comprises the coil 308 wound around the tool chuck 304 and, more particularly, in a saddle 404 defined on the tool chuck 304. The saddle 404 may comprise a part of the tool chuck 304 which has a reduced diameter relative to the remaining parts of the tool chuck 304. Some or all of the components of the antenna assembly 402 can be arranged in the saddle 404. Although this is not shown in this embodiment, the bobbin 306 (Figure 3A) may alternatively be included to interpose between the bobbin 308 and the tool chuck 304 (i.e., the saddle 404), as generally described above.
    As illustrated, the windings of the coil 308 extend around the circumference of the tool mandrel 304 at a winding angle 312, which can be offset from the tool axis 310, for example of 45 °. Consequently, the magnetic dipole moment 316 generated by the coil 308 can extend from the tool mandrel 304 at the angle of the magnetic field 318, which is orthogonal to the winding angle 312 of the coil 308. The directionality of the dipole magnetic moment 316 can generally correspond to the direction in which the coil 308 emits the dipole magnetic field 314 (Figure 3B) when a current is passed through. In some applications, it may be desirable for best results to have the magnetic dipole moment 316 offset from the tool axis 310 by 45 °, but the angle of the magnetic field 318 could alternatively be n ' any angle between the parallel and perpendicular to the tool axis 310 due to the effects caused by the tool chuck 304 or due to the use of a soft magnetic strip, as described below.
    FIG. 5A shows another embodiment of the antenna assembly 402. In the illustrated embodiment, a soft magnetic strip 502 is inserted between the coil 308 and the tool mandrel 304 in the saddle 404. The soft magnetic strip 502 can be configured to protect the coil winding 308 against eddy currents generated by the tool chuck 304, thereby increasing the azimuthal sensitivity of the antenna assembly 402 and / or increasing efficiency or the intensity of the dipole magnetic field 314 (FIG. 3B) of the coil 308.
    In order to facilitate this effect, the soft magnetic strip 502 can comprise a soft magnetic material or any material which has a relatively high resistivity, a high magnetic permeability, and a low magnetic loss (for example, hysteresis, magnetostriction, etc.). A suitable soft magnetic material which can be used includes ferrites, which generally comprise a composite mixture of a powdery iron / ferrite material and a binder, such as a silicone rubber, an elastomer, an RTV, a polymer (such as a polyimide), a ceramic, or an epoxy. The resulting mixture is molded and / or pressed to obtain the desired geometric shapes and configurations which adapt to the shape of the soft magnetic strip 502. Other suitable soft magnetic materials which can be used in the soft magnetic strip 502 include, but without limitation, a mu-metal, a permalloy, a metallic glass (metglass), or any combination thereof.
    The soft magnetic strip 502 may comprise a generally annular ring which extends around the circumference of the tool mandrel 304 (for example, in the saddle 404) at a strip angle 504. In the illustrated embodiment, the strip angle 504 and the winding angle 312 are substantially identical so that the soft magnetic strip 502 is interposed between the coil 308 and the tool mandrel 304 around the corresponding circumference of the tool mandrel 304. To help maintain the directionality of the dipole magnetic moment 316 at 45 ° relative to the tool axis 310, the soft magnetic strip 502 may include a plurality of strips or inserts 506. Therefore, in the illustrated example , the soft magnetic strip 502 comprises a plurality of inserts 506 which form a discontinuous annular ring extending around the circumference of the tool mandrel 304 at a strip angle 504.
    Figure 5B is an isometric view of the soft magnetic strip 502 of Figure 5A. As illustrated, the inserts 506 have an inclined cut shape and, consequently, can be designated by “inclined” inserts 506. In addition, the inserts 506 are cut and formed elsewhere axially and also parallel to the tool axis. 310. Each insert 506 can be separated from the angularly adjacent inserts by a small space 508 which prevents physical contact between the angularly adjacent inserts 506, and therefore prevents a continuous magnetic path between the adjacent inserts 506. In certain embodiments, the space 508 can be filled with a material which has a relative permeability of about 1, which is equivalent to the permeability of a free space or air (// ”). In these embodiments, for example, the inserts 506 can be positioned (inserted) inside corresponding channels defined by the bobbin 306 (FIG. 3A) where the space 508 is filled by separators provided by the bobbin 306. In other embodiments, space 508 may not be filled with a particular material, but instead allow air to separate adjacent inserts 506. Whatever the case, space 508 is essentially used of non-magnetic insulation between the adjacent inserts 506.
    As illustrated, the inserts 506 comprise elements generally of rectangular shape or in the shape of a parallelogram (depending on where they are located angularly around the circumference of the tool mandrel 304) separated by the space 508. Each insert 506 can have a length 510a and a width 510b, the length 510a of each axially cut insert 506 extending substantially parallel to the tool axis 310. Consequently, the space 508 separating each laterally adjacent insert 506 can be axially aligned with the tool axis 310 and also be parallel to it. In addition, each insert 506 may have an arcuate shape over the entire (along) width which adapts to the curvature of the tool mandrel 304 (FIG. 5A) and / or of the saddle 404 (FIG. 5A).
    Referring now to FIGS. 6A and 6B, there is illustrated isometric and lateral views, respectively, of another exemplary embodiment of the antenna assembly 402. As with the embodiments of FIGS. 4, 5A and 5B, the antenna assembly 402 comprises the coil 308 wound around the tool chuck 304 and, in certain embodiments, positioned in the saddle 404. The windings of the coil 308 extend around the tool chuck 304 at a winding angle 312 (Figure 6B) which, as mentioned above, can be angularly offset from the tool axis 310 (Figure 6B) by 45 °, but alternatively it could be any which angle offset from the axis of the tool 310. Consequently, the magnetic dipole moment 316 (FIG. 6B) generated by the coil 308 can extend from the tool mandrel 304 at the angle of the magnetic field 318 (Figure 6B), which is orthogonal to the winding angle 312.
    As with the embodiment of Figures 5A and 5B, the soft magnetic strip 502 is interposed radially between the coil 308 and the tool chuck 304 (for example, the saddle 404), and the inserts 506 are separated by the spaces 508 (Figure 6A), which extend substantially parallel to the tool axis 310. Unlike the embodiment of Figures 5A and 5B, however, the soft magnetic strip 502 extends around the circumference of the mandrel of tool 304 (for example, saddle 404) at a strip angle 602 (Figure 6B) which is orthogonal to the winding angle 312. Therefore, the soft magnetic strip 502 can not only be characterized as " inclined "with respect to the tool axis 310, but can also be called" inverted "soft magnetic strip. In the embodiments where the winding angle 312 is offset by 45 ° relative to the tool axis 310, the strip angle 602 can also be offset by 45 ° relative to the axis of tool 310, but angularly opposite the winding angle 312 along the tool axis 310 (that is, offset by 90 ° from the winding angle 312). Since the coil 308 and the soft magnetic strip 502 are each wrapped around the circumference of the tool mandrel 304 in orthogonal directions, at least part of the coil 308 extends axially after the soft magnetic strip 502 where the soft magnetic strip 502 is not interposed radially between the coil 308 and the tool chuck 304.
    Each insert 506 of the soft magnetic strip 502 has a single section which must adapt to the curvature of the tool chuck 304 and / or of the saddle 404. Consequently, it can be difficult and expensive to manufacture the inserts 506 because each insert 506 must be made to measure, which increases the overall manufacturing and assembly costs for the antenna assembly 402. According to one or more embodiments of the present disclosure, the soft magnetic tape inserts which are difficult to manufacture due to the complex geometries required can be replaced with inexpensive and commercially available soft magnetic tape inserts (i.e., ready to use) which have simple geometry. As mentioned below, the use of such commercially available soft magnetic tape inserts, having a simple geometry, can make it possible to obtain antenna performance which is identical or better compared to the embodiment of FIGS. 6A and 6B .
    Figure 7A is a side view of an exemplary antenna assembly 702 which incorporates one or more principles of this disclosure. The antenna assembly 702 can be similar to a certain extent to the embodiments of the antenna assembly 402 of Figures 4, 5A and 5B, and 6A and 6B and, therefore, can be better understood by referring to it , where identical numbers refer to identical elements or components not described again. As with the embodiments of the antenna assembly 402, for example, the antenna assembly
    702 includes coil 308 wound around tool chuck 304 and, in at least some embodiments, positioned in saddle 404. Windings of coil 308 extend around tool chuck 304 at a winding angle 312 which, as mentioned above, can be angularly offset from the tool axis 310 by 45 °, but alternatively it could be any angle offset from the tool axis 310. Therefore , the magnetic dipole moment 316 generated by the coil 308 can extend from the tool mandrel 304 at the angle of the magnetic field 318, which is orthogonal to the winding angle 312. Although the coil 308 is shown with only four consecutive windings, it will be understood that more than four windings or less than four windings can be used in the antenna assembly 702, without departing from the scope of the disclosure.
    The antenna assembly 702 may also include a soft magnetic strip 704 which is inserted radially between the coil 308 and the tool mandrel 304 (for example, the saddle 404). FIG. 7B is a side view of the antenna assembly 702 of FIG. 7A, without the coil 308 to better visualize the new characteristics of the soft magnetic strip 704. In the illustrated embodiment, the soft magnetic strip 704 comprises a plurality of stacked inserts 706 angularly offset from each other to form a discontinuous annular ring which extends around the circumference of the tool chuck 304 (for example, in the saddle 404) at a band angle 504. The strip angle 504 and winding angle 312 (Figure 7A) are substantially identical so that the soft magnetic strip 704 is interposed between the spool 308 and the tool chuck 304 around the entire circumference of the tool chuck 304.
    Each stacked insert 706 is separated from the angularly stacked inserts adjacent by a space 708, which is similar to the space 508 described above with reference to Figures 4, 5A to 5B and 6A and 6B. Consequently, the spaces 708 prevent physical contact between the angularly adjacent stacked inserts 706.
    As illustrated, each stacked insert 706 comprises a plurality of rods 710 (otherwise designated by "unit") arranged and positioned elsewhere end to end (that is to say, "stacked") for cooperatively form a stacked insert 706 straight or substantially straight. The rods 710 can be made of any soft magnetic material mentioned in this document with respect to the soft magnetic tape 502 of Figures 5A and 5B and 6A and 6B, such as, but not limited to, a ferrite, a mu metal, a permalloy, a metallic glass (metglass), or any combination thereof. In some embodiments, as illustrated, three rods 710 may be arranged end to end to jointly (mutually) form a given stacked insert 706. In other embodiments, however, more than three or less than three rods 710 (at least two) can be arranged end to end to form a given stacked insert 706. In addition, in some embodiments, a small gap may be formed between the opposite ends of the rods 710. In other embodiments, however, the opposite ends of one or more of the rods 710 in a stacked insert 706 given can come into contact and otherwise directly touch each other.
    The rods 710 of each stacked insert 706 are arranged so that the stacked insert 706 extends perpendicular to the windings of the radially adjacent coil 308 (Figure 7A) at any given angular location around the circumference of the mandrel Tool 304. Therefore, the soft magnetic strip 704 helps maintain the directionality of the dipole magnetic moment 316 (Figure 7A) at 45 ° to the tool axis 310 (Figure 7A).
    The rods 710 of each stacked insert 706 may include rectilinear cylindrical elements which provide a circular or polygonal section. In other words, each rod 710 can have a cross-sectional shape which is circular, as rounded, oval or ovoid, or alternatively a cross-sectional shape which is polygonal, as triangular, rectangular (in particular square), pentagonal, etc. In the example illustrated, the rods 710 are shown in the form of cylindrical elements having a polygonal section (for example, rectangular). In some embodiments, a given stacked insert 706 may include rods 710 having different shapes in cross section, without departing from the scope of the disclosure.
    Each rod 710 may have a length 712 which contributes to the total length 714 of the corresponding stacked insert 706. The length 712 of a given rod 710 may or may not be identical to the length 712 of another rod or other rods 710 in a corresponding stacked insert 706. For example, the length 712 of any of the rods 710 can be between about 1.0 inch and 5.0 inches, but alternatively it could be less than 1.0 inch or more than 5.0 inches, without deviate from the scope of the disclosure. In at least one embodiment, the length 712 of the rods 710 will be less than half the elliptical circumferences of the tool mandrel 304 (e.g., saddle 404) along the designated path of the stacked inserts 706. Therefore, in in such embodiments, the range of the length 712 of the rods 710 may depend on the diameter of the tool mandrel 304 (for example, in the saddle 404). The relatively short length 712 of the rods 710 allows the corresponding stacked insert 706 to follow roughly but substantially the curvature of the external surface of the tool chuck 304 (for example, the saddle 404) as it becomes extends perpendicular to the coil 308.
    Rods 710 may be commercially available as a ready-to-use item and may include standard sizes which can be purchased commercially from various manufacturers and / or outlets. For example, 710 rods can be purchased from CWS Bytemark of Orange, CA, USA, or from Dexter Magnetic Technologies, Inc. of Elk Grove Village, IL, USA. As will be understood, the use of commercially available rods 710 to form the stacked inserts 706 can reduce the assembly and maintenance costs of the antenna assembly 702 compared to conventional or earlier antenna assemblies in which the magnetic stripe soft includes inserts with complex geometries that are difficult and expensive to manufacture. For example, prior art soft tapes can cost up to US $ 20,000 per antenna, while soft magnetic tapes using the stacked inserts 706 described in this document can cost as little as US $ 100 per antenna. In addition, as mentioned below, the use of stacked inserts 706 can provide similar or better gain performance compared to conventional or previous antenna assemblies with custom made soft magnetic tapes.
    FIG. 8A is an isometric view of an example of bobbin 802, according to one or more embodiments of the present disclosure. Bobbin 802 can be identical or similar to bobbin 306 described above with reference to Figure 3A and, therefore, can be made of the same materials mentioned in this document. Although the stacked inserts 706 of the soft magnetic strip 704 of Figures 7A and 7B are shown positioned around the outer circumference of the mandrel 304 (e.g., the saddle 404), the stacked inserts 706 may alternatively be positioned on the or otherwise attached to the bobbin 802. In turn, the bobbin 802 can be positioned around the outer circumference of the mandrel 304, as in the saddle 404. In the illustrated embodiment, for example, the bobbin 802 can have a plurality of grooves or channels 804 defined on its internal radial surface 806. Each channel 804 can be dimensioned and otherwise configured to receive a single stacked insert 706 (FIG. 7B). In such embodiments, the coil 308 (FIG. 7A) can be wound around the external radial surface 808 of the coil 802.
    FIG. 8B represents an isometric view of another embodiment of the bobbin 802 of FIG. 8A. In FIG. 8B, the stacked inserts 706 are shown arranged on the external radial surface 808 of the bobbin 802. In at least one embodiment, the stacked inserts 706 can be at least partially received inside the corresponding channels 810 defined in the outer radial surface 808 of the bobbin 802. In other embodiments, however, the outer radial surface 808 of the bobbin 802 can be smooth and the stacked inserts 706 can, alternatively, be arranged directly on the outer radial surface 808. In such embodiments, the coil 308 (FIG. 7A) can be wound around the external radial surface 808 of the coil 802, but radially supported by the stacked inserts 706.
    Referring again to FIG. 7A, it may be desired to protect the antenna assembly 702 (in particular the coil 308) against mechanical or operational damage during its use. For example, an unprotected (unshielded) 308 coil can be damaged during drilling operations of a wellbore due to prolonged exposure to cuttings and debris from the wellbore or due to significant contact with a wall of the wellbore when an associated drill string is moved inside the wellbore. In some embodiments, the coil 308 can be protected from mechanical damage by covering or coating all or part of the antenna assembly 702 with an electrically insulating / non-conductive non-magnetic material such as, but not limited to limit, a polymer (for example, a PEEK), a polymer-ceramic mixture, or a ceramic. This material can be added (deposited), for example, in the reduced diameter portion of the tool chuck 304 defined by the saddle 404. The material is electrically resistive and, therefore, can protect the antenna assembly 702 without reducing the electromagnetic fields emitted or received.
    In other embodiments, however, the coil 308 can be protected against mechanical damage by using or installing an antenna shield which axially covers the reduced diameter portion of the tool chuck 304 defined by the saddle 404 and for which effectively covers the coil 308. The antenna shielding can be electromagnetically transmissive to allow the emission of electromagnetic signals. In some embodiments, the electromagnetic transmissibility of the antenna shield can be obtained by providing defined slots through the body of the antenna shield.
    Figure 9 is a side view of an antenna assembly 902 which includes an example of antenna shielding 906 used to protect the antenna assembly 902 (in particular the underlying coil 308). The antenna assembly 902 can be identical or similar to any of the antenna assemblies 402 (FIGS. 4, 5A and 5B, and 6A and 6B) and 702 (FIGS. 7A and 7B) described in this document and, therefore, can be better understood by referring to it, where identical numbers refer to identical elements or components not described again. The antenna assembly 902, for example, includes the coil 308 wound around the tool mandrel 304 and, in at least some embodiments, positioned in the saddle 404 (shown in dotted lines). The coil windings 308 extend around the tool chuck 304 at the winding angle 312.
    The antenna assembly 902 also includes a soft magnetic strip 904 which is interposed radially between the coil 308 and the tool chuck 304 (for example, the saddle 404). In the illustrated embodiment, the soft magnetic tape 904 is similar to the soft magnetic tape 704 of Figures 7A and 7B, but alternatively it could include any of the embodiments of soft magnetic tape mentioned in this document or other designs and configurations of soft magnetic tape, without departing from the scope of the disclosure.
    The antenna shield 906 provides circumferential encapsulation of the internal components of the antenna assembly 902 by extension around the tool axis 310. More specifically, the antenna shield 906 is positioned radially outward from the coil 308 and the soft magnetic strip 904. As illustrated, the antenna shield 906 can axially cover the axial length of the saddle 404 and is fixed to (or otherwise engaged with) the tool chuck 304 at its opposite axial ends. In some embodiments, the antenna shield 906 can be designed such that a relatively smooth structural transition is achieved between the antenna shield 906 and the outside diameter of the tool chuck 304 at opposite axial ends of the shield d 'antenna 906.
    In certain embodiments, the antenna shield 906 can be formed from a non-conductive and / or non-metallic material, such as a glass fiber or a polymer (for example, a polyether ether ketone or “PEEK”). "). In other embodiments, however, the antenna shield 906 can be made of a conductive and / or metallic material, such as stainless steel, a nickel-based alloy (e.g. MONEL®, INCONEL®, etc.), a chromium-based alloy, a copper-based alloy, or any combination thereof.
    The antenna shield 906 also includes a plurality of slots 908 defined through the body of the antenna shield 906. The slots 908 facilitate the electromagnetic transmissibility of the antenna shield 906 by providing areas where the electromagnetic signals can penetrate the antenna shield 906 to be received or transmitted. In the illustrated embodiment, each slot 908 is formed in the form of a rectangle, but alternatively they could have other shapes, without departing from the scope of the disclosure. Each slot 908 has a length 910 and a width 912, and is separated from the angularly adjacent slots 908 by a separation space 914. The separation space 914 may or may not be uniform between all the angularly adjacent slots 908. The slots 908 are formed in the antenna shield 906 such that each slot 908 extends perpendicular to the radially adjacent coil 308 at any given angular location around the circumference of the tool mandrel 304. Therefore, the length 910 of each slot 908 extends perpendicular to the radially adjacent windings of the coil 308.
    In the illustrated embodiment, the length 910 of each slot 908 is constant (identical) and the pattern of the slots 908 (including the size of the separation spaces 914) is constant around the entire circumference of the shield d antenna 906. The slots 908 cooperatively form a discontinuous annular ring which extends around the circumference of the antenna shield 906 at a slot angle 916. The slot angle 916 and the winding angle 312 are substantially identical so that the slots 908 are arranged radially outward from the spool 308 at any given angular location around the circumference of the tool mandrel 304.
    The slots 908 help to reduce the loss of gain due to the antenna shielding 906, while also retaining the winding angle (tilt) 312 of the coil 308. However, the slots 908 of FIG. 9 do not are not optimized to provide maximum gain while maintaining acceptable integrity and mechanical strength for 906 antenna shielding. The slit design shown in Figure 9 is rather a uniform pattern of 908 slits sized and arranged the same way around the circumference of the antenna shield 906.
    Figure 10 is a side view of the antenna assembly 902 which includes an embodiment of the antenna shield 906 incorporating one or more principles of this disclosure. As will be described below, one way to increase the sensitivity of the gain of the antenna assembly 902 is to increase the length of the slots 908 in the antenna shield 906. However, due to the mechanical constraints of the shield structure 906 antenna, it is prohibitive to simply increase the length of all 908 slots to a maximum, which could negatively affect the structural integrity of the 906 antenna shield and make it unsuitable for downhole use .
    As with the embodiment of Figure 9, each slot 908 of the antenna shield 906 of Figure 10 is separated from the slots 908 angularly adjacent by a separation space 914. Unlike the embodiment of Figure 9 , however, the slots 908 of the antenna shield 906 of Figure 10 are defined and otherwise provided with at least two different lengths extending perpendicular to the winding angle 312 (Figure 9). More specifically, as illustrated, one or more slots 908 have a first length 1002a and one or more (other) additional slots 908 have a second length 1002b, the first length 1002a being greater than the second length 1002b. The importance (size) of the first and second lengths 1002a, b may depend on the material used for the antenna shield, the axial length of the coil 308, and other structural parameters of the antenna shield 906. Have at least two different lengths 1002a, b helps minimize the loss of gain through the antenna shield 906, but also maintains the integrity and strength of the structure of the antenna shield 906.
    In principle, and based on the conclusions derived from the tests presented in Figures 11 to 13, the slots 908 having the first length 1002a should be as long as possible provided that all these slots 908 do not meet at one end and otherwise maintain a minimum distance at one end. The slots 908 having the second length 1002b can be inserted between the longer slots 908 and can also be as long as possible provided that all these slots 908 do not join the longer slots 908 and also maintain a minimum distance between the slots 908 longer.
    In some embodiments, as illustrated, the slots 908 can be defined (arranged) according to a pattern of slots where the first and second lengths 1002a, b alternate around the circumference of the antenna shield 906 in a ratio a has a. More specifically, a slot 908 having the second length 1002b is interposed between each angularly adjacent pair of slots 908 having the first length 1002a, or vice versa, a slot 908 having the first length 1002a being interposed between each angularly adjacent pair of slots 908 having the second length 1002b.
    In other embodiments, however, the slots 908 can be defined in a pattern of slots where the first and second lengths 1002a, b alternate around the circumference of the antenna shield 906 in a two by two ratio . In such embodiments, two slots 908 having the same length 1002a can be followed by two slots 908 having the second length 1002b in a continuous alternating pattern around the circumference of the antenna shield 906.
    In yet other embodiments, the slots 908 can be defined in a pattern of slots where the first and second lengths 1002a, b alternate around the circumference of the antenna shield 906 in a two to one ratio. In such embodiments, two or more slots 908 having the same length 1002b may be interposed between each angularly adjacent pair of slots 908 having the first length 1002a, or vice versa. In additional embodiments, it is contemplated here that the slots 908 having the first and second lengths 1002a, b may be provided in a random pattern of slots which may or may not repeat around the circumference of the antenna shield 906.
    Although the antenna shield 906 of Figure 10 has slots 908 having only two different lengths 1002a, b, it is envisaged here that the antenna shield 906 provides slots 908 having three or more lengths different. In such embodiments, the pattern of the slots 908 having three or more of three different lengths may be uniform and repeat around the circumference of the antenna shield 906, or may otherwise be provided in a random pattern which can or not repeat itself, without departing from the scope of the disclosure.
    In any of the slot pattern scenarios described in this document, the separation space 914 between angularly adjacent slots 908 of any length 1002a, b may be uniform or instead vary around of the circumference of the antenna shield 906, without departing from the scope of the disclosure.
    The soft magnetic tape 904 at least partially visible through the slots 908 of the antenna shield 906 of Figure 10 may include the soft magnetic tape 704 of Figures 7A and 7B. Consequently, the soft magnetic strip 904 can comprise the plurality of stacked inserts 706 (FIGS. 7A and 7B) extending perpendicular to the coil 308, and simultaneously extending parallel to the slots 908. In certain embodiments, the space 708 (FIGS. 7A and 7B) separating each stacked insert 706 from the angularly adjacent stacked inserts can have a size (size) identical or similar to that of the separation space 914 which separates the angularly adjacent slots 908. In such embodiments, each stacked insert 706 can be arranged to align radially with a corresponding slot 908. In other embodiments, however, the stacked inserts 706 can be radially misaligned with the slots 908, without departing from the scope of the disclosure.
    The modification of different parameters of the antenna shielding 906 affects the sensitivity of the gain of the antenna assembly 902. Examples of shielding parameters that can be modified (manipulated) in order to increase the sensitivity of the gain of the assembly antenna 902 includes, but is not limited to, the number of slots 908 included in the antenna shield 906, the width 912 (Figure 9) of each slot 908, and the length 916 (Figure 9) of each slot 908.
    By means of tests, the inventors have determined that the most effective way to increase the sensitivity of the gain of the antenna assembly 902 is to maximize the length 916 of the slots 908. FIGS. 11 to 13 graphically represent test data which support this conclusion.
    More particularly, FIGS. 11 to 13 present test results obtained by varying the above-mentioned shielding parameters on an antenna assembly similar to the antenna assembly 402 of FIGS. 6A and 6B and with the same antenna shielding as the antenna shield 906 of FIG. 9. The tests were carried out while exciting the coil 308 (FIGS. 6A and 6B) of the antenna assembly 402 at several frequencies: 500 Hz, 1 kHz, 2 kHz, 8 kHz, and 32 kHz.
    FIG. 11 provides a series of plots representing test data resulting from the increase in the number of slots defined in the antenna shielding. Data was obtained from two different slot designs: 1) slots having a length of 4.125 inches and a width of 0.188 inches, and 2) slots having a length of 4.125 inches and a width of 0.250 inches. As the plots in Figure 11 show, increasing the number of slots in the antenna shield causes a corresponding increase in gain percentage sensitivity.
    FIG. 12 provides a series of plots representing test data resulting from the increase in the width of the slots defined in the antenna shielding. Data were obtained from three antenna shield designs: l) antenna shield having twelve slots having a length of 4.125 inches, 2) antenna shielding comprising twenty-four slots having a length of 4.125 inches, and 3) an antenna shield having twelve slots with a length of 7,500 inches. As the plots in Figure 12 show, increasing the width of the slots in a given antenna shield causes a corresponding increase in gain percentage sensitivity.
    Figure 13 provides a series of plots representing test data resulting from the increase in the length of the slots defined in the antenna shielding. Data was obtained from an antenna shielding design with twelve slots having a width of 0.188 inches. As the plots in Figure 13 show, increasing the length of the slots in the antenna shield causes a corresponding increase in gain percentage sensitivity.
    The data and the discoveries from Figures 11 to 13 are summarized in Table 1 below:
    Shielding settings Frequency range Improved gain
    Doubling of the slots (12 -> 24) 500 Hz -> 2 kH -3% - -7% 8 kHz 32 kH -10% Double the width of the slots(0.125 inch - »0.250 inch) 500 Hz - »2 kH -1% - -2% 2 kHz -> 32 kH -3% - -7% Double the length of the slits (0.4 inch —► 0.8 inch) 500 Hz -> 1 kH -38% 2 kHz -> 32 kH -50% Board
    From Table 1, it can be concluded that the most effective way to increase the sensitivity of the gain of an antenna assembly is to maximize the length of the slots defined in the antenna shielding.
    Figure 14 is a table 1400 showing the results of a comparative test obtained from three variations in the antenna shielding designs applied to the same antenna assembly. The tests were carried out while exciting the coil of each antenna assembly at several frequencies: 500 Hz, 1 kHz, 2 kHz, 8 kHz, and 32 kHz. The antenna shielding designs are compared against a dipole response for an air coil antenna, as presented in the second column. The air coil antenna is a coil antenna operating without a tool mandrel, soft magnetic strip, or accompanying antenna shielding, and the dipole response results from excitation of the coil. The gain for the air coil antenna (magnetic dipole) is used as a reference to calculate the percentage gain of other antenna designs (Gain = Gainconception / GainDipôie) · As the results of the first column show, the dipole response at each frequency is 1.
    The antenna shielding designs are further compared against the performance of a first base antenna assembly without antenna shielding, as presented in the third column. The first antenna assembly is identical to the antenna assembly 402 of Figures 6A and 6B, and is used as the base antenna assembly for each of the second, third and fourth antenna assemblies.
    The second antenna assembly includes an antenna shield which is substantially similar to the antenna shield 906 of Figure 9, which includes a plurality of inclined slots each having a length of 4.125 inches and a width of 0.188 inches. The third antenna assembly includes an antenna shield having twelve inclined slots, each slot having a length of 7.5 inches and a width of 0.188 inches. The fourth antenna assembly includes an antenna shield which is substantially similar to the antenna shield 906 of Figure 10, which includes twenty-four inclined slots provided with two different lengths of 7.5 inches and 4.125 inches, and with a width 0.188 inch.
    The data in Table 1400 indicates that the addition of antenna shielding having inclined slots to the first antenna assembly results in a decrease in gain, as shown by the data obtained with the second, third and fourth antenna assemblies. . The gain performance for the fourth antenna assembly, however, was much higher than the gain performance of the second and third antenna assembly designs, particularly at high frequencies (for example, 8 kHz and 32 kHz). It can therefore be concluded that having two or more different lengths of slots (long and short) in an antenna shield can increase the gain performance of a given antenna assembly while simultaneously maintaining the structural integrity of the antenna shield .
    Figure 15 is a table 1500 showing the results of a comparative test obtained from two variations in the antenna shielding designs, together with the variation in the design of the underlying soft magnetic stripe. an antenna assembly. As with Table 1400 in Figure 14, the antenna shield designs are compared again against a dipole response for an air coil antenna, as presented in the second column. In addition, the tests were again performed while exciting the coil of a given antenna assembly at several frequencies: 500 Hz, 1 kHz, 2 kHz, 8 kHz, and 32 kHz.
    The antenna shielding designs are also compared against two basic antenna assembly designs, presented in the third column as the first antenna assembly and the fourth antenna assembly. The first antenna assembly is identical to the antenna assembly 402 of Figures 6A and 6B, and is used as the base antenna assembly for the second and third antenna assemblies. The fourth antenna assembly is identical to the antenna assembly 702 of Figures 7A and 7B, which includes the soft magnetic strip having a plurality of stacked inserts, and is used as the base antenna assembly for the fifth and sixth antenna assemblies.
    The second and fifth antenna assemblies each comprise an antenna shield which is substantially similar to the antenna shield 906 of FIG. 9, the antenna shield having twenty-four inclined slots and each slot having the same uniform length. . The third and sixth antenna assemblies each include an antenna shield which is substantially similar to the antenna shield 906 of Figure 10, the antenna shield having inclined slots provided with two different lengths (long and short).
    The data in Table 1500 provides a comparison of the gain performance between a basic antenna assembly design having a conventional soft magnetic strip (i.e., the first, second and third antenna assembly) and one having stacked inserts (i.e., the fourth, fifth and sixth antenna assembly). Table 1500 indicates that the performance of the basic antenna assembly design having the conventional soft magnetic strip and without antenna shielding (i.e., the first antenna assembly) is superior to that of the design of antenna assembly having stacked inserts without antenna shielding (i.e., the fourth antenna assembly). However, when the antenna shielding is included, the two antenna assembly designs exhibit substantially similar performance at each frequency. This can be useful for drilling operations that require an antenna assembly to obtain measurements during drilling. The inclusion of antenna shielding during drilling operations may be necessary to protect the coil from wear and damage from drilling debris and movement of the drill string.
    Figure 16 is a table 1600 showing the results of a comparative test obtained from variations of antenna assembly designs having inserts stacked with a soft magnetic strip aligned and misaligned with the slots of a shielding d 'antenna. As with Tables 1400 and 1500 in Figures 14 and 15, respectively, the antenna shielding designs are compared again against a dipole response for an air coil antenna, as presented in the second column. The tests were carried out while exciting the coil of the antenna assemblies given at several frequencies: 2 kHz, 4 kHz, 8 kHz, 16 kHz, 32 kHz, and 64 kHz.
    Table 1600 provides comparative test data obtained with the first, second, third and fourth antenna assembly. Each antenna assembly includes a soft magnetic strip comprising a plurality of stacked inserts, similar to the antenna assembly 702 of Figures 7A and 7B. In addition, each antenna assembly is tested in conjunction with an antenna shield similar to the antenna shield 906 in Figure 10, the inclined slots of the antenna shield being provided with two different lengths (long and short). The antenna shield used with the first and second antenna assembly has twenty-four inclined slots having two different lengths, and the antenna shield used with the third and fourth antenna assembly has thirty-six inclined slots with two different lengths . The data in Table 1600 also reflects measurements obtained when the stacked inserts of the soft magnetic stripe of each antenna assembly are misaligned or aligned with the inclined slots. It is observed from the test results provided in Table 1600 that when the stacked inserts are aligned radially with the inclined slots, so that the stacked inserts are exposed through the radially adjacent inclined slots, the gain performance of the particular antenna assembly is greater than that of antenna assemblies in which the stacked inserts are radially misaligned with the inclined slots.
    FIG. 17 is a table 1700 presenting the results of a comparative test obtained from design variations of an antenna assembly having a soft magnetic strip comprising inserts stacked with variable numbers of rods. As with Tables 1400, 1500 and 1600 of Figures 14 to 16, respectively, the antenna shielding designs are compared again against a dipole response for an air coil antenna, as presented in the second column . In addition, the tests were carried out while exciting the coil of the antenna assemblies given at several frequencies: 2 kHz, 4 kHz, 8 kHz, 16 kHz, 32 kHz, and 64 kHz.
    Table 1700 provides comparative test data obtained with the first, second, third and fourth antenna assembly. Each antenna assembly includes a soft magnetic strip comprising a plurality of stacked inserts, similar in some respects to the antenna assembly 702 of Figures 7A and 7B. In addition, each antenna assembly is tested in conjunction with an antenna shield similar to the antenna shield 906 in Figure 10, the inclined slots of the antenna shield being provided with two different lengths (long and short). The antenna shield used with the first and second antenna assembly has twenty-four inclined slots having two different lengths, and the antenna shield used with the third and fourth antenna assembly has thirty-six inclined slots with two different lengths .
    During the test, the number of stacked inserts and rods in the soft magnetic strip of each antenna assembly was modified to determine its effect on the gain performance. The soft magnetic strip of the first antenna assembly, for example, includes forty-eight stacked inserts, each stacked insert comprising three rods. The soft magnetic stripe of the second antenna assembly includes thirty-six stacked inserts, each stacked insert comprising four rods. Therefore, the stacked inserts of the second antenna assembly are longer than the stacked inserts of the first antenna assembly. The soft magnetic stripe of the third antenna assembly includes thirty-six stacked inserts, each stacked insert comprising three rods. Finally, the soft magnetic stripe of the fourth antenna assembly includes thirty-six stacked inserts, each stacked insert comprising four rods. Therefore, the stacked inserts of the second and fourth antenna assembly are longer than the stacked inserts of the first and third antenna assembly.
    It is observed from the results of the test provided in Table 1700 that the antenna assemblies having soft magnetic strips having longer stacked inserts (that is to say, the second and the fourth antenna assembly) provide a better gain performance compared to antenna assemblies having shorter stacked inserts (i.e., the first and third antenna assemblies). This is true with antenna assemblies with a comparable number of rods (i.e., 48 x 3 = 144; 36 x 4 = 144), and even when the pattern of shorter stacked inserts (this is i.e. 48 x 3) contains denser stems. Therefore, it may be advantageous to stack the rods as long as possible in a direction perpendicular to the direction of the spool in a given stacked insert to improve performance.
    The embodiments disclosed in this document include:
    A. An antenna assembly which comprises a tool mandrel having a tool axis, a coil comprising a plurality of windings wound around the tool mandrel at a winding angle offset from the axis of the tool, and a soft magnetic strip interposed radially between the coil and the tool mandrel and extending around a circumference of the tool mandrel at a band angle parallel to the winding angle, wherein the soft magnetic strip comprises a plurality of stacked inserts extending perpendicular to the spool around the circumference of the tool mandrel and each stacked insert comprises a plurality of rods positioned end to end.
    B. A method which includes introducing a wellbore logging tool into a wellbore, the wellbore logging tool comprising an antenna assembly which includes a tool chuck having a tool axis, a coil comprising a plurality of windings wound around the tool mandrel at a winding angle offset from the axis of the tool, and a soft magnetic strip interposed radially between the coil and the tool chuck and extending around a circumference of the tool chuck at a tape angle parallel to the winding angle, wherein the soft magnetic tape comprises a plurality of stacked inserts extending perpendicular to the spool around the circumference of the tool chuck and each stacked insert includes a plurality of rods positioned end to end. The method further includes obtaining measurements of a surrounding underground formation with the wellbore logging tool.
    Each embodiment A and B can have one or more of the following additional elements in any combination: Element 1: in which the plurality of rods comprises a material selected from the group consisting of a ferrite, a metal, a permalloy, a metallic glass, and any combination thereof. Element 2: in which the soft magnetic strip is sandwiched between the spool and the tool chuck around the entire circumference of the tool chuck. Element 3: in which the plurality of rods in each stacked insert cooperatively forms a corresponding rectilinear stacked insert which follows a curve of an external surface of the tool chuck while extending perpendicular to the spool. Element 4: wherein at least one rod of the plurality of rods has a length which is different from a length of the other rods of the plurality of rods. Element 5: in which each rod comprises a straight cylindrical element which has a circular or polygonal section. Element 6: further comprising a bobbin positioned around the circumference of the mandrel, in which the plurality of stacked inserts is positioned on the bobbin. Element 7: wherein the plurality of stacked inserts is positioned on an outer radial surface of the bobbin. Element 8: wherein the plurality of stacked inserts is positioned on an internal radial surface of the bobbin. Element 9: further comprising an antenna shield attached to the tool chuck and positioned radially outward from the coil, wherein the antenna shield defines a plurality of slots extending perpendicular to the coil at n any angular location around the circumference of the tool chuck. Item 10: wherein the plurality of slots are provided in two or more different lengths. Element 11: wherein the plurality of stacked inserts is aligned radially with the plurality of slots. Element 12: wherein the plurality of stacked inserts is radially misaligned with the plurality of slots.
    Element 13: wherein the tool mandrel is operatively coupled to a drill string and the introduction of the wellbore logging tool into the wellbore further includes extending the the wellbore logging tool in the wellbore on the drill string, and drilling a portion of the wellbore with a drill bit attached to a distal end of the drill string. Element 14: wherein the introduction of the wellbore logging tool into the wellbore further includes extending the wellbore logging tool into the wellbore on a wired line as as part of a wired line instrument probe. Element 15: wherein the antenna assembly further comprises a coil arranged around the circumference of the mandrel and the plurality of stacked inserts is positioned on the coil. Element 16: wherein the antenna assembly further includes an antenna shield attached to the tool chuck and positioned radially outward from the coil, wherein the antenna shield defines a plurality of extending slots perpendicular to the spool at any angular location around the circumference of the tool chuck. Item 17: wherein the plurality of slots are provided in two or more different lengths. Element 18: wherein the plurality of stacked inserts is aligned or misaligned radially with the plurality of slots.
    By way of nonlimiting example, examples of combinations applicable to A and B include: element 7 with element 8; element 9 with element 10; element 9 with element 11; element 9 with element 12; element 16 with element 17; and element 16 with element 18.
    Therefore, the systems and methods disclosed are well suited to achieve the ends and advantages mentioned as well as those inherent here. The particular embodiments disclosed above are illustrative only, since the teachings of this disclosure may be modified and practiced in different but equivalent ways evident to a specialist in the field and who benefits from these teachings. In addition, there is no limitation to the construction or design details described herein, other than those described in the claims below. It is therefore obvious that the particular illustrative embodiments disclosed above may be altered, combined or modified and all such variations are considered to be within the scope of this disclosure. The systems and methods disclosed by way of illustration in this document may be put into practice in the absence of any element which is not specifically disclosed in this document and / or of any optional element disclosed in this document. Although compositions and methods are described in terms of "comprising", "containing", or "including" various components or steps, the compositions and methods may also "consist essentially of" or "consist of" various components and stages . All of the numbers and ranges disclosed above may vary by a certain amount. Whenever a numeric range with a lower limit and an upper limit is disclosed, any number and any included range that falls within the range is specifically disclosed. In particular, each range of values (of the form, "from about a to about b" or, equivalently, "from approximately a to b" or, equivalently, "from approximately ab") disclosed in this document is to be considered as indicating any numbers and ranges included within the widest range of values. In addition, the terms in the claims have their clear and ordinary meaning, unless explicitly stated otherwise clearly defined by the patent owner. Furthermore, the indefinite articles "a" or "an", as used in the claims, mean here one or more of one of the elements which are introduced. In the event of a conflict relating to the use of a word or term in this memorandum and one or more patents or other documents which may be incorporated into this document for reference, the definitions which are compatible with this memorandum must be adopted.
    As used in this document, the expression "at least one of" preceding a series of articles, with the terms "and" or "or" separating any articles, modifies the list as a whole, rather than each item in the list (that is, each item). The expression "at least one of" includes a meaning which includes at least one of any of the articles, and / or at least one of any combination of the 10 articles, and / or at least one of each of the items. For example, the expressions "at least one of A, B and C" or "at least one of A, B or C" each refer to only A, only B or only C; any combination of A, B and C; and / or at least one of each of A, B and C.
    权利要求:
    Claims (15)
    [1" id="c-fr-0001]
    1. Antenna assembly, comprising:
    a tool chuck having a tool axis;
    a spool comprising a plurality of windings wound around the tool chuck in which the portions of a plurality of windings are wound around the tool chuck at a winding angle offset from the axis of the tool; and a soft magnetic strip interposed radially between the spool and the tool mandrel and extending around a circumference of the tool mandrel, wherein the soft magnetic strip comprises a plurality of stacked inserts and each stacked insert comprises a plurality of rods positioned end to end.
    [2" id="c-fr-0002]
    2. An antenna assembly according to claim 1, in which the soft magnetic strip extends around the circumference of the tool chuck at a strip angle parallel to the winding angle, and / or in which the soft magnetic strip is sandwiched between the spool and the tool chuck around the entire circumference of the tool chuck.
    [3" id="c-fr-0003]
    3. An antenna assembly according to claim 1 or 2, wherein each stacked insert is positioned to extend perpendicular to a winding angle of a plurality of windings around the circumference of the tool mandrel; and / or in which the plurality of rods in each stacked insert cooperatively forms a corresponding straight stacked insert which follows a curve of an external surface of the tool chuck.
    [4" id="c-fr-0004]
    4. An antenna assembly according to any one of claims 1 to 3, in which the plurality of rods comprises a material selected from the group consisting of a ferrite, a mu-metal, a permalloy, a glass metallic, and any combination thereof.
    [5" id="c-fr-0005]
    5. An antenna assembly according to any one of claims 1 to 4, in which at least one rod of the plurality of rods has a length which is different from a length of the other rods of the plurality of rods, and optionally in which each rod comprises a straight cylindrical element which has a circular or polygonal section.
    [6" id="c-fr-0006]
    The antenna assembly of claim 1, further comprising a coil positioned around the circumference of the mandrel, in which the plurality of stacked inserts is positioned on the coil, and in which the plurality of stacked inserts is positioned on a surface external radial of the bobbin or on an internal radial surface of the bobbin.
    [7" id="c-fr-0007]
    The antenna assembly of claim 1, further comprising an antenna shield attached to the tool mandrel and positioned radially outward from the coil, wherein the antenna shield defines a plurality of extending slots perpendicular to the spool at any angular location around the circumference of the tool chuck, and optionally the plurality of slots is provided in two or more different lengths.
    [8" id="c-fr-0008]
    8. An antenna assembly according to claim 7, wherein the plurality of stacked inserts is aligned radially with the plurality of slots.
    [9" id="c-fr-0009]
    9. An antenna assembly according to claim 7, wherein the plurality of stacked inserts is radially misaligned with the plurality of slots.
    [10" id="c-fr-0010]
    10. Process comprising:
    the introduction of a wellbore logging tool into a wellbore, the wellbore logging tool comprising an antenna assembly which comprises:
    a tool chuck having a tool axis;
    a spool comprising a plurality of windings wound around the tool chuck in which the portions of a plurality of windings are wound around the tool chuck at a winding angle offset from the axis of the tool; and a soft magnetic strip radially interposed between the spool and the tool chuck and extending around a circumference of the tool chuck at a strip angle parallel to the winding angle, in which the magnetic strip soft includes a plurality of stacked inserts extending perpendicular to the spool around the circumference of the tool mandrel and each stacked insert includes a plurality of rods positioned end to end; and obtaining measurements of a surrounding underground formation with the wellbore logging tool.
    [11" id="c-fr-0011]
    11. The method according to claim 10, in which the tool mandrel is operatively coupled to a drill string and the introduction of the wellbore logging tool into the wellbore further comprises:
    extending the wellbore logging tool into the wellbore on the drill string; and drilling part of the wellbore with a drill bit attached to a distal end of the drill string.
    [12" id="c-fr-0012]
    The method of claim 10, wherein inserting the wellbore logging tool into the wellbore further comprises extending the wellbore logging tool into the wellbore on a wired line as part of a wired line instrument probe.
    [13" id="c-fr-0013]
    13. The method of claim 10, wherein the antenna assembly further comprises a coil arranged around the circumference of the mandrel and the plurality of stacked inserts are positioned on the coil.
    [14" id="c-fr-0014]
    The method of claim 10, wherein the antenna assembly further comprises an antenna shield attached to the tool chuck and positioned radially outward from the coil, wherein the antenna shield defines a a plurality of slots extending perpendicular to the spool at any angular location around the circumference of the tool chuck, and optionally the plurality of slots are provided in two or more different lengths.
    [15" id="c-fr-0015]
    15. The method of claim 14, wherein the plurality of stacked inserts is aligned or misaligned radially with the plurality of slots.
    1/15
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    同族专利:
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    CA3046460C|2021-09-07|
    AU2017392499A1|2019-06-20|
    BR112019013175A2|2019-12-10|
    CN110100075A|2019-08-06|
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    法律状态:
    2018-09-28| PLFP| Fee payment|Year of fee payment: 2 |
    2019-12-30| PLFP| Fee payment|Year of fee payment: 3 |
    2021-09-10| ST| Notification of lapse|Effective date: 20210806 |
    优先权:
    申请号 | 申请日 | 专利标题
    PCT/US2017/012825|WO2018132085A1|2017-01-10|2017-01-10|Stacked soft magnetic inserts and slotted shield designs for tilted coil antennas|
    IBWOUS2017012825|2017-01-10|
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